Complete project management of a new production line for special glasses
Ceramic glass for cooking hobs
On 1 September 2016, Keraglass, a company specialising in the manufacture of special glass, obtained a building permit for the installation of a third furnace at its industrial site in Bagneaux-sur-Loing (Seine-et-Marne).
This third furnace enabled the company, which manufactures glass for baking trays and, to a marginal extent, glass for fireplace inserts and wood stoves, to increase its production capacity by around 30%.
The works, carried out in a confined space including two lines in operation, involved the deconstruction of an existing old furnace, the rehabilitation of its building, the installation of a new manufacturing line, all utilities, electrical networks and smoke treatment. The commissioning took place at the beginning of 2018.
Location: Bagneaux-sur-Loing FRANCE
Phases : Basic and detailed Design studies, Implementation and commissioning
Project duration : 30 months
Basic and detailed Design studies, Implementation and commissioning
- Project management
- Organization and general coordination
- Budget preparation and monitoring
- Establishment and follow-up of the planning Study, Supply, Construction and Commissioning
- Preliminary and detailed studies
- Site map of the site
- Overall and sub-set plans of each workshop
- Civil engineering guide plans, steel structures, equipment
- Functional analysis of each workshop
- Balance sheet and process diagram for all fluids
- Balance sheet and single line electrical diagrams (HV, LV, emergency)
- Piping studies
- Study of the finishing work
- Purchasing assistance
- Technical specifications
- Expected performance
- Meetings with suppliers to explain the consultation file
- Answers to suppliers during the call for tenders
- Comparisons of supplier offers
- Bid alignment meetings
- Technical assistance to the customer in the choice of supplier
- Preparation and follow-up of contracts
- Invoice follow-up
- Follow-up of the implementation studies of the entire project
- Verification of supplier calculation notes
- Verification of supplier plans, implementation studies
- Synthesis, reassembly of supplier plans
- Factory acceptance
- Receipt of software
- Monitoring of construction and commissioning
- Interface with the security coordinator
- Verification of companies’ operating procedures
- Receipt of site deliveries, warehousing
- Inter batch coordination meetings
- Overall physical monitoring of the site, compliance, progress and quality
- Start-up of the installations
- CE certification for integration machines
- New composition workshop
- New cullet workshop
Total amount of the project :
Slice A < 10 M€
Slice B : between 10 and 20 M€
Slice C : between 20 and 50 M€
Slice D > 50 M€
You can find our different realizations in the glass industry by clicking on the link